Lean Manufacturing Expert Live Training & Certification Program

Do you want to accelerate your career by mastering the principles that drive efficiency, quality, and excellence at your organization? If yes then all you need is to become a Lean manufacturing expert because it is essential to drive excellence in today’s competitive world.

Imagine at your organization the processes flow smoothly, waste is minimized and teams work in perfect synchronization towards a common goal. What sets this apart from others in the industry? The answer is Lean manufacturing.

That’s why every organization always looking for a Lean Manufacturing expert who can help them in driving excellence. In this article, I will share the complete details of the Lean Manufacturing expert live training and certification program.

I will also share the complete structure of the training program and how it can help you grow in your career. By the end of this program, you will earn 3 recognized certifications i.e. Lean Practitioner, Lean Leader, and Lean Expert.

Along with that, you will master the 38 most important Lean tools. So, are you ready to grow in your career with the power of Lean? Then let’s get started…

What is Lean Manufacturing Expert Live Training Program?

Lean Manufacturing is the most popular and systematic approach to minimizing waste while maximizing productivity in manufacturing processes. It originated from the Toyota Production System but now it is popular across the industries worldwide.

This methodology is based on 5 principles of Lean with the ultimate focus on creating more value for customers with fewer resources through continuous improvement. Many organizations in the world have benefited from Lean implementation.

The professionals who implement Lean at any organization have complete knowledge of Lean methodology and its practical application. These professionals are Lean practitioners, Lean Leaders, or Lean Experts who have some level of Lean Expertise.

The organization always wants people who have expertise in Lean and know how to apply Lean tools practically for improvement. They want professionals who have knowledge of all 38 Lean Tools and know how to apply them for waste reduction.

Certified Lean professionals are in huge demand in today’s competitive market because every organization wants to create more value for their customers with fewer resources. They are always looking for Lean Professionals of different levels.

That’s why at EALSS Academy we created Lean Expert with 38 Lean Tools live training program & certification program. This is the most practical and interactive live training program designed to equip participants with practical skills in Lean manufacturing.

This is the only program on Lean Manufacturing where you learn all 38 Lean Tools practically under the guidance of a Lean Specialist trainer and achieve 3 Lean Level certifications at the end. After this program, you can start applying Lean tools at your workplace.

By training you in 38 Lean Tools this program makes you ready to help your organization in Lean implementation by identifying waste in the process, streamlining the processes, increasing process efficiency and ultimately driving continuous improvement.

Why mastering 38 Lean Tools is essential for becoming a Lean Expert?

Mastering 38 Lean tools is about having a comprehensive toolkit that allows you as a Lean Expert to address different challenges and opportunities within your organizational processes.

Each tool is designed to tackle different types of waste or process inefficiencies. When you master these tools you can apply the most appropriate tool for different situations ensuring that they have the best solution for that situation or problem.

For example, 5s you can use for workplace organization, Poka-yoke you can use for defect prevention, Kano model you can use for identifying customer needs, etc.

Each tool serves a unique purpose and as a Lean Expert, you can use them accordingly to analyze process problems from different angles.

Lean is applicable in all types of industries such as manufacturing, healthcare, services, IT, construction, etc. So as a Lean Expert, you need to be ready to solve process problems in any industry for that you need to know these 38 Lean Tools.

Lean is all about continuous improvement so when you know the practical application of different Lean tools you can innovate and stay ahead of the curve in process optimization and waste reduction.

As a Lean Expert by mastering 38 Lean Tools you not only become a problem solver but also become a proactive thinker who always focuses on preventing the problem from happening in the first place to maintain higher quality standards.

Most importantly, Lean Expert often plays a leadership role in driving organizational change. Mastery of multiple lean tools enhances their credibility and effectiveness in leading teams during Lean implementation and achieving sustainable results.

Considering all the pointers, at EALSS Academy we created the most practical and interactive Lean manufacturing with 38 Lean Tools Live training and certification program.

This program helps you increase your knowledge and expertise as a Lean Practitioner, Lean Leader, and Lean Expert. Let’s see now the complete structure of this comprehensive training program.

Structure of the Lean Manufacturing Exper Training Program:

The structure of the training program includes important details like who can join the program, the timing of the live training sessions, training program deliverables, and the complete flow of the training program. Let’s understand each point one by one:

Who can join the training program?

This program is for you if…

• If you want to learn important 38 Lean Manufacturing tools from basic to advanced levels (If you are an engineering or MBA student/ working professional).
• If you want to get certified as a Lean Practitioner, Lean Leader, and Lean Expert from recognized training provider EALSS Academy (EALSS Academy trained more than 10000 professionals on Lean, Lean Six Sigma, and Operational excellence).
• If you are preparing for the Lean Practitioner, Lean Leader, and Lean Expert exams like IASSC, and ASQ certification bodies.
• If you are a quality engineer, quality manager, Lean Six Sigma practitioner, process engineer, Lean enthusiast, MBA graduate, Process Manager, Operations Manager, Supply Chain Manager, Operational Excellence professional, etc.
• If you want to grow in your professional career toward leadership roles like quality manager, operations manager, logistic or supply chain manager, and 10X your salary by learning Lean manufacturing methodology.
• If you want to refresh your knowledge of Lean manufacturing and the most powerful 38 Lean tools.

Structure and timing of the training program:

• Total 8 to 9 live training sessions of IASSC Accredited trainer who is Lean Six Sigma Master Black belt and Lean specialist with more than 29 years of experience working as Lean Six Sigma Practitioner and Lean specialist.
• Weekend training program (Every Saturday you will have to attend live training sessions).
• Timing of the live training sessions: 7 PM to 10 PM as per Indian Time (We will adjust timing as needed).
• 3 to 4 hrs of each live training session via Zoom which means a total of 28 to 30 hrs of live training sessions under the guidance of an expert trainer to teach you 38 Lean manufacturing tools using practical examples in detail.

Trainers details (Lean Manufacturing Expert training program):

You know that Lean Manufacturing is a practical subject so the expertise of the trainer matters a lot. An experienced trainer who practically implemented Lean tools on different Lean projects helps the training participants master Lean methodology.

Below you can see the details of Lean Expert with 38 Lean Tools live training and certification program instructors along with their LinkedIn profile and further details.

1. Santosh G Bhosale: (IASSC Accredited Training Associate)

• Lean Six Sigma Master Black Belt expert and Lean Specialist with more than 29 years of experience in carrying out organizational transformations through the deployment of various models of business process excellence, change management, and process reengineering across multiple industries and business domains.
• He trained more than 10000 working professionals on Lean Six Sigma, and Lean Manufacturing throughout his career. He will train you up to the Lean Expert level and help you master 38 Lean tools in detail. (Check out his LinkedIn profile – Santosh G Bhosale).

2. Ashwin J More: (Training Program Coordinator)

• Certified Lean Six Sigma Black Belt with more than 10 years of experience in creating training content for Lean and Six Sigma training programs and helped more than 3000 working professionals pass the IASSC Green Belt, Yellow Belt, and Lean Practitioner exams.
• He is the best-selling instructor at Udemy in the category of the Lean Six Sigma and Lean Practice test course. he will provide all the support you need through the training program. (Check out his LinkedIn profile – Ashwin J More).

Complete training program content:

EALSS Academy’s Lean Expert with 38 Lean Tools Live training program aligned with IASSC Certification Body of Knowledge. This BOK is standard and approved by all the top companies in the world.

EALSS Academy the independent training provider organization will help you master important 38 Lean Tools throughout this practical training program and help you get certified as a Lean Practitioner, Lean Leader, and Lean Expert.

See below the complete training program content with a list of 38 Lean tools you will learn –

For Lean Practitioner + Lean Leader level – You will learn 28 Lean tools from the below list in detail.

Upto Lean Expert level – You will learn all the 38 Lean Tools from the list below in detail.

1. Introduction to Lean
2. Gemba (The real place)
3. Kaizen (Continuous Improvement)
4. KPIs (Key Performance Indicators)
5. Teamwork and Team Skills
6. Toyota 3M Model: Muda (Wastes), Mura (fluctuation), Muri (Overburden)
7. 5s Workplace Organization
8. Kano Model
9. Just In Time (JIT)
10. Bottleneck Analysis
11. Continuous Flow
12. Takt Time
13. Value Stream Mapping (VSM)
14. Flow diagram or Swim-lanes diagram
15. Spaghetti diagram
16. Layout Planning
17. Single Minute Exchange of Dies (SMED)
18. Heijunka (Level Scheduling)
19. Kanban (Pull System)
20. Jidoka (Zero Defect Principle)
21. Andon System
22. Poka-Yoke
23. Root Cause Analysis
24. Risk Analysis
25. Total Productive Maintenance (TPM)
26. Six Big Losses (as per Lean Thinking)
27. Overall Equipment Effectiveness (OEE)
28. Standardized Wok (28 Lean Tools up to Lean Practitioner & Lean Leader)
29. Sustainment
30. Visual Management
31. Short Interval Control / Active Supervision
32. Hoshin Kanri (Policy Deployment)
33. Kaizen Task Force workshop
34. Change Management
35. DMAIC Approach Overview
36. SMART Goals
37. Stakeholder Management
38. PDCA Cycle (Plan, Do, Check, Act) (All 38 Lean Tools up to Lean Expert level)

Training program deliverables and benefits:

• As a part of this training program, you will get a total of 80 to 90 hrs of training content including live training sessions and other training course content like Value stream mapping, Design of experiments, and DMAIC methodology.
• 30 to 35 hrs of live training sessions under the guidance of a Master Black Belt and Lean Specialist expert trainer along with access to important study materials.
• You will get access to 30 to 35 hrs live training session recordings on the EALSS Academy LMS portal. This recording you can watch even after the completion of live training sessions for study purposes.
• You will get special access to Value Steam Mapping 10 hrs course content with the help of that you can learn how to create VSM practically from scratch.
• You will get special access to the Design of Experiments 10 hrs course content with the help of that you can learn how to create breakthrough improvement tool DOE in detail.
• You will get access to 35 hrs self-learning animated content that covers Six Sigma DMAIC methodology in detail. You can learn both Lean and DMAIC simultaneously.
• You will get a total of 300 practice questions in the form of an exam that covers Lean practitioner, Lean leader, and Lean Expert levels.
• As a part of this program, you will get a PPT used by the instructor during the training program, and a Lean practitioner field book recommended by the trainer for study purposes along with 5 reference books on Lean Manufacturing and Lean Thinking.
• After this program, you will become a part of our official community of like-minded professionals such as Lean Experts and Lean Six Sigma practitioners. Get special offers on our future programs.
• In the end, you will get a ‘Certificate of Achievement‘ from EALSS Academy signed by an IASSC Accredited Trainer (a Total of 3 certificates you will get). Certified Lean Practitioner, Lean Leader, and Lean Expert.

Flow of Lean Manufacturing Expert Live training program:

The Flow of Lean Manufacturing Expert with 38 Lean Tools training program means how things go when you enroll in the program. Let us share the step-by-step process of how your program flow is and how your evaluation is done for the final certification.

1. First, you need to confirm your enrollment in the program. After that support team will add you to the live training batch group. In that group, you will get weekend live training session links along with other study material.
2. Every weekend on Saturday you can attend live training sessions. Along with that, all the required study material during the program will be given to you via the official Google Drive link. That drive includes PPTs, templates, reference books, etc.
3. After the initial 2 live training sessions, we will add you to EALSS Academy’s LMS portal where you can access the live training session recordings for study purposes. All the live training session recordings will be added after every Saturday’s live session.
4. After the 5 to 6 live training sessions you will be given the exam access of each level on our LMS portal. Lean Practitioner 100 questions exam, Lean Leader 100 questions exam, and similarly, Lean Expert 100 questions exam.
5. After 5 to 6 sessions, the syllabus up to Lean Practitioner and Lean Leader will be completed so after this you can simultaneously attend the Lean Practitioner and Lean Leader level exam.
6. After the total live sessions, you will be ready to attend the Lean Expert level exam. Make sure that you finish the Lean Practitioner and Lean Leader exams first, then you can go for the Lean Expert exam.
7. For exam preparation, you need to attend live training sessions every Saturday and go through PPTs or any reference books if needed.
8. No worries if you missed any live session you can cover that through the recording access given to you or you can attend the sample missed live session from the next training cycle.
9. Along with attending a live training session, you can parallelly start attending the exams for all 3 levels. You need to pass the Lean Practitioner, Lean Leader, and Lean Expert exams with a minimum of 60% marks to get the final certification.
10. No worries all 3 Lean exams have multiple attempts so you can attempt the Lean Practitioner, Lean Leader, and Lean Expert exams till you pass them with 60% marks.
11. EALSS Academy’s evaluation criteria for certification is you need to achieve more than 60% marks in all the 3 Lean Level exams. For passing the exams, focus on attending the live sessions and revising the concepts using live session recordings.
12. Once you pass all the 3 Level exams you will receive an official certification for Lean Practitioner, Lean Leader, and Lean Expert via official mail from EALSS Academy. Each certification will have a unique verified certification ID to validate your lifetime certification.
13. That’s how the Lean Manufacturing Expert live training program format is and no worries EALSS Academy support team will share all these things step by step after confirming your enrollment for the program. Hope you got the clarity now.

How to enroll in the training program?

Now you know the complete details of the training program. It’s time to understand how you enroll for this Lean Manufacturing expert with 38 Lean Tools live training program.

Let me share the simple steps that you can follow to confirm your enrollment for the program and start your journey of becoming a Lean Expert with EALSS Academy.

1. Click on this link – Lean Manufacturing Expert with 38 Lean Tools live training and certification program. After clicking you can see the register now button. Click on that and add your details to register yourself.
2. After registration, you will get access to a 1.5-hour FREE session recording on the fundamentals of Lean. You can watch that to understand the instructor’s teaching style.
3. In that access along with FREE session recording you will also get the official Whatsapp group link of the EALSS Academy in the next tab. Join the community group where you can connect with the EALSS Academy admin.
4. EALSS Academy admin will share the training program fee-related information along with the official payment link. Admin will help you confirm your enrollment for the program and he will be there throughout the program to provide you will all kinds of support.
5. So now register for the program using the above link and watch the 1.5-hour FREE session recordings in case you want. Alternatively, you can skip it and directly join the official group where the EALSS Academy admin will help you confirm your enrollment after completing the training fees.
6. That’s how you can join the program and start your journey of becoming a Lean Expert with EALSS Academy and achieve all 3 Levels of Lean certification i.e. Lean Practitioner, Lean Leader, and Lean Expert.

Benefits of Lean Manufacturing Expert Live Training Program

• The Lean Manufacturing Expert training program significantly enhances problem-solving skills by exposing you to practical applications and case studies of 38 powerful Lean Tools.
• Through practical and interactive live training sessions, you can learn how to apply all 38 Lean Tools for waste reduction, identify the root causes of problems, and overall continuous process improvement.
• After this training program, you will become ready to apply the 38 important Lean tools at your workplace and lead continuous improvement Lean projects.
• Most importantly, you will achieve 3 prestigious certifications in Lean i.e. Lean Practitioner, Lean Leader, and Lean Expert, this opens up different career advancement opportunities. Being a Lean Expert you become a valuable asset to your organization.
• The certification demonstrates a thorough understanding of Lean principles and 38 powerful Lean tools that are needed for waste reduction and overall quality improvement.
• Understanding 38 Lean Tools and earning 3 levels of certification not only enhances your resume but also provides you with a competitive edge in the job market.
• Industry recognition of these 3 certifications often leads to higher earning potential and greater job security as organizations value the efficiency and effectiveness that certified professionals bring to their daily processes and operations.
• This training program makes you ready as a Lean Expert so that you can help your organization in Lean implementation and continuous improvement. That ultimately helps you grow in your career toward leadership and managerial roles.

What are you waiting for? Let’s join the most practical – Lean Manufacturing Expert with 38 Lean Tools live training and certification program and start your journey of becoming a Lean Expert with EALSS Academy.

Conclusion

Joining Lean Manufacturing Expert with 38 Lean Tools live training program and getting certified as a Lean practitioner, Lean Leader and Lean Expert is the best step toward unlocking your potential as a Lean consultant and quality or operations management professional.

Lean Manufacturing Expert live training program not only equips you with the essential 38 Lean tools to streamline processes and waste reduction but also empowers you to become a catalyst for Lean implementation within your organization.

Through interactive live training sessions and practical application-based discussions about 38 Lean tools, you gain valuable skills in problem-solving and continuous process improvement.

These skills help you increase process efficiency, reduce waste, and enhance overall operational performance. Achieving 3 Lean level certification validates your expertise in Lean implementation to achieve continuous improvement, making you a valuable asset in any industry or role.

Alright now, if you are ready to grow in your career with the power of mastering Lean methodology then join our – Lean Manufacturing Expert with 38 Lean Tools live training and certification program and Learn under the guidance of a Lean specialist.